Operations Report

Tissue World Magazine, Departments: Operations Report

 

LC Paper green ambitions

Green ambition, niche products and export potential hold the key to not just surviving but thriving through Spain’s economic crisis at LC Paper. “You don’t often see a mill with a philosophy...

Seizing the future for tissue

As producers of high quality BEK pulp in Argentina, Celulosa Argentina has “a strategic advantage” to produce tissue papers in a rapidly growing market. TW visits the business to talk market...

Surge in tourists hiding the effects of Japan’s declining population

Tissue facing a challenge and an opportunity says JP Corelex Holdings president Mr. Hiroshi Kurosaki. Production balanced against demand is the key. Report by TWM senior editor Helen Morris. The first thing TWM notices...
Tissue World Magazine

河北义厚成将重锤出击, 在卫生纸领域投资20亿人民币

由《世界卫生纸》总编 Helen Morris 报导 河北义厚成的总经理田玉伟先生完整说明中国经济驱动元素和该企业如何通过已实施或计划中的最新科技方案、有集中的高级产品规划和改变中国卫生纸消费文化策略达到目标。 “我们的策略是在华北市场中扩大面巾纸的市场份额,”河北义厚成的总经理田玉伟先生在河北保定的工厂告诉我们。保定市距离北京约两小时的车程。“与华南的市场不同,这个市场还很有增长潜力。再过几年,我们将会领跑这一市场。” 设立在中国的乡村,通往工厂的泥路两旁种满了一排排桃树,树枝都被硕大的红桃压弯了。这间公司与自然的呼应能在工厂中体现:现场的员工们自己种植蔬菜,向日葵花床星罗点缀在纸厂和污水处理设施中,这个同时也是中国第一个同天然气而不是煤炭动力的卫生纸厂。这个厂占地600亩,还有很多扩展的空间。 河北义厚成主要生产宠物坐垫、卫生巾产品和湿巾,2014年5月才进入卫生纸市场,以一台安德里茨年产量25,000吨的PM1开始。第二台年产量25,000吨的纸机将会于明年开机;第三、四台纸机也将会来未来四年陆续到来,是易厚成20亿人民币投资的其中一部分,目标是完全投产后将生产20万吨每年。 在拥有16年生产卫生巾产品的经验后进入卫生纸市场,田总说出了卫生纸行业成功的多样化至关重要的一点:“我们必须进入卫生纸市场,”他说:“产能过剩在这里导致激烈的竞争以及价格战。我们其中一个主要的应对策略就是通过我们的品牌,在姐妹行业建立一个强势的品牌是关键。我们勇敢地进入卫生纸市场;我们已经拥有一个品牌,这是一个很大的优势。” 这间公司的志向很明确,尽管田总自己悄悄地说,不事张扬。通过翻译,田总说这间公司需要在卫生纸行业投资大量资金。“我们刚进入这个领域不久,但我们的起点很高,并使用最好的技术。这意味着我们在竞争中占有领先地位。” 安德里茨提供的PrimeLine Compact 纸机,拥有PrimeDry钢制扬克缸,速度每分钟1,650米,幅宽2.85米,是中国的首台这样的机器。义厚成也向安德里茨下单一架PM2,预计将会生产高质量的面巾纸产品。 义厚成工厂的卷筒纸和面巾纸占总产量的20%左右。把重点放在面巾纸上面,是由于市场差距以及在拥挤的市场中具有竞争力的举措,这同时也导致“不可避免的”价格战。 “我们在中国应对价格战的策略是我们的产品,”他说。“华北的消费者与华南的很不同:在华北,他们通常偏向比较有韧性,不易撕断的产品。在那里,卷筒纸的适用范围很广,整个家里都可能用到,包括在餐桌上。然而,在南方,人们比较喜欢柔软的产品,而且卷筒纸只会在洗手间里使用。” 品牌标识是关键:河北义厚成已经建立了一个新的卫生纸品牌“妮好”,一种拥有4个纸层的卷筒纸产品,田总说非常独特,高质量而且柔软。“我们倾听市场的声音,生产一种既柔又韧的卫生纸产品,并将会在华北市场推广,”他说。“在中国,面巾纸是主要的市场之一,而已经进入这个市场的造纸企业并没有先进的技术设备,但我们有。我们想成为这种产品在华北地区的领导者,因为暂时还没有这个文化。有这样的创新,我们相信会在价格战中取胜。” 这公司应对价格战的第二个策略是增加面巾纸的生产。“随着中国经济的不断增长,特别是在华南地区,”他说:“华南地区的人们在浴室里用更多更好的优质卷筒纸。 我们专注于北方的二、三线城市,而不是非常大的一线城市。也有出口的潜力,但不是面巾纸。如果生产超过需要,我们将出口,我们已经出口擦手纸到日本。” 田总说,消费者们对卫生纸的忠诚度不是很高,品牌营销中名人代言比较容易赢得关注。这种消费不是季节性的,很稳定,不受季节影响。 环保也是一个很重要的策略:政府在过去几年里出台了相关的法规,这对于整个卫生纸行业产生多米诺骨牌效应。田总说:“这对于小的卫生纸工厂来说是个很大的挑战,这导致许多工厂倒闭。随着产能过剩的问题,那些大量生产低成本而质量低的产品的工厂倒闭,我们相信这对于竞争而言是件好事。” 对河北义厚成来说,这些法规的出来是“一个机遇”。“我们想把这些较弱的竞争者挤出市场,而我们是通过生产高质量而环保的产品。凭借我们在卫生巾用品的市场经验,我们有一个良好的开端。”他说。 “环保产品是未来,我们将继续在这方面投资。我们想通过推广面巾纸和提高他的质量来改变人们的生活方式,由此获得良好的盈利。在这个行业面巾纸能卖比卷筒纸较好的价钱,利润也较好。它对我们而言潜力最大。”

‘We develop and innovate across the board…’

Dominant private label, high energy costs, influential NGOs, an ageing population... Metsä Tissue outlines its way forward in a challenging German market. Tissue World editor Helen Morris meets Christoph Zeiler, Metsä...
Tissue World Magazine

İpek Kağıt set to double capacity at its Kazakhstan vantage point on Central Asia...

By Helen Morris, TWM editor The Turkish tissue manufacturer went the extra miles to take advantage of a vast geographical region of economic and social potential. Here, TWM interviews Hamdi Yazıcı, Central...
Tissue World Magazine

Bringing Japanese efficiency – and patience – to Vietnam

Recycling pioneer JP CORELEX VIETNAM is poised to reap the benefits … but it has to narrow the gap between polar opposite tissue industries and cultural habits. TWM talked to Masahiko...
Tissue World Magazine

“墨西哥卫生纸市场迎来重大增长机遇”

在墨西哥这一全球卫生纸行业巨头云集的市场,SCA 着眼增长、创新以及品牌产品,始终保持强大的竞争力。《世界卫生纸》前往 SCA 位于墨西哥城附近的 Sahagún 工厂了解最新信息。 通往 SCA Sahagún 工厂的道路壮丽无比。沿路风光仿佛令人置身于描绘墨西哥内陆风光的影片:宽阔的道路两旁是绵延数里的巨型仙人掌,更远处是一望无际的树林、沙土平原和山峦。就在到达工厂前,司机用西班牙语以及夸张的手势指着一条道路,这条路的尽头就是闻名遐迩的特奥蒂瓦坎金字塔。特奥蒂瓦坎金字塔矗立在墨西哥盆地之中,位于墨西哥城东北方约 30 英里处。金字塔建于公元前 300 年前后,是一座巨大城市的中心建筑。时至今日,这座城市仍然笼罩着神秘的气息,建城的目的和用途仍是一个谜。 · 不过这种神秘感并没有蔓延至 SCA 的工厂,因为其产量在全球卫生纸市场中占有不可忽视的分量。SCA工厂占地面积超过 100.3 万平方米,在规模和结构上与位于西班牙的 SCA Valls 工厂现代设施旗鼓相当。虽然 Sahagún 坐落于专门划定的工业区域内,但四周并无其他企业。工厂经理 Roberto Deleón 在接受采访并陪同我们巡视时告诉我们:“我们企业未来的扩展空间十分充足。”这位经理笑容可掬地迎接我们的到来,在会面过程中也是笑声不断。这座崭新的工厂于三年前才投入生产,是 2.1 亿美元投资的一部分。此后,投资 1000 万美元的全新配送中心项目启动,按照 Deleón 的话说,配送中心的落成将帮助工厂“提高成本效率,为市场需求做好准备”。配送中心每月将向墨西哥和拉美地区发货量超过...

Pulp Invest targets No.1 position in Tatarstan as Russian tissue surges

In the emerging Republic of Tatarstan, Pulp Invest is on the brink of a major start up. With the towering presence of the Kazan Kremlin never far from sight or mind,...
Tissue World Magazine

卫生纸领域新成员太阳纸业立志 10 年内进入五强行列

由《世界卫生纸》总编 Helen Morris 报导 中国最大的私营造纸企业太阳纸业由于在传统市场面临压力,现正强力进军卫生纸制造领域。太阳纸业总经理 刘兴功先生 告诉《世界卫生纸》,提高消费者较低的品牌忠诚度,建立更加有效的物流与配送体系,是公司目前的重中之重。 “中国卫生纸市场的一个主要挑战之一就是,消费者缺乏品牌认知。”在太阳纸业兖州总部,总经理 刘兴功先生 这样告诉《世界卫生纸》。“建立一个品牌,获得良好的认知度,需要长时间大量努力。第二大挑战是建立有效的物流与配送体系,这也是一件耗费时间的事情。我们有投资计划,希望建立坚实的市场地位,拥有强有力、认知度高的品牌。” 尽管太阳纸业是中国最大的私营造纸企业(纸浆及纸品年产能达 400 万吨),但在卫生纸领域,它依然是一个新手,今年六月首个卫生纸 PM 才刚刚启动。太阳纸业宣布,将在未来 10 年内进入中国卫生纸厂商五强行列,向公众展现出其雄心壮志。 “我们多年前就已开始计划进入卫生纸市场,”刘先生 用近乎完美的流利英语说,“我们没有选择,这对于企业的长期发展而言是一个关键领域。” 太阳纸业成立于 1982 年,其业务现已覆盖造纸、化工、外贸、能源、科研、林业及纸浆生产、酒店业、投资业、纺织品与食品业。企业拥有 10,000 余名员工,年销售额 230 亿元人民币。太阳纸业的基础业务是面向印刷产业的纸浆及纸品制造,这成为了企业进入卫生纸市场的一大优势:尽管我们进入这一市场较晚,我们对于消费者以及纸浆生产的了解让我们处在了十分有利的位置,”刘先生 表示,“我们一直在研究消费者与市场趋势,因此,我们的产品销路非常好。尽管我们在卫生纸市场的份额不大,但我们将通过投资以及产品系列的多元化,实现迅速扩张。我们在三年里做到的,比竞争对手在 10 年里做到的还要多。” 刘先生 补充说,全球范围内,印刷产业中造纸企业的利润正在受到挤压,太阳纸业是中国印刷用纸业中少数仍在获利的企业之一。然而,他表示,相比多年前,利润率确实“大大受到挤压”,而卫生纸业仍存在着机会。产能过剩的问题严重,而互联网对于印刷产业的冲击确实严重。”刘先生 说,“我们在这一领域有所亏损,因此我们采取了多元化策略。随着城镇化的推进以及人们生活水平的提高,家用卫生纸、纸尿布等领域大有潜力。” 尽管中国人口规模巨大,但目前人均卫生纸消费量仅为 4.4 公斤,而邻国日本则为 15 公斤。在中国,产能过剩的问题则十分严重。2020 年的目标是人均消费量达到...
Q1 target for start-up: Critical weeks ahead to get TAD line on stream at Kruger’s impressive Sherbrooke plant in Quebec.

Kruger Products’ ‘Dynamic’ 2020 Continues with Imminent Major Start-Up and Planned Future Expansion

Canada’s leading manufacturer of quality tissue has redirected its strategy during the last three years. Chief Executive Dino Bianco has driven a focus on consumer insight… “to up our...
USA Country Report Tissue World Magazine

Battle for the biggest Away-from-Home sector in the world

Table napkins are on a surge as Americans eat out more, enjoy ‘fast casual’ dining, and turn to the pleasures of the homeland and the ‘staycation.’ TWM editor Helen Morris heads...
Tissue World Magazine

Song Duong: on the brink of privatisation and expansion, TWM talks to director Nguyen...

Director Nguyen Van Quan explains the fundamental shift taking place in consumers’ tissue expectations across Vietnam . TWM/1 What are your investment plans for the future? “Years of investment by our joint shareholders...
Savvy consumers: Royal Paper's SuperSoft brand targets the value equation

“2020 was a record year of growth for us. We expect 2021 to be...

An entrepreneurial spirit gives Royal Paper the means to diversify and expand west to east across the complete range of private label products. Chief Executive Kevin Otero gives TWM...

Portugal’s tissue pioneer Renova innovates to thrive

Renova is the home of “the sexiest toilet paper on earth” says production director Mario Lopes. TW met the business with the designer products.  “Black toilet paper is an icebreaker,” says Mario...
Gearing up: The company's 13-acre Sun Paper Source plant in Indonesia; Following the outbreak of Covid-19, the businesses have expanded into new and bigger markets they previously weren't able to get a foothold in.

WHEN THE COVID-19 CRISIS BROKE WE WERE ALREADY GEARED UP TO MEET THE NEW...

Sopanusa Tissue & Packaging Saranasukes and Sun Paper Source’s state-of-readiness was due to a dynamic business strategy which today sees it trading in over 80 countries and across five continents....

APP says it’s turned the page … but will the sheet of paper be...

After a significant sustainability announcement in February that grabbed the attention of the world’s paper industries and media, TW visited APP in Indonesia to get the latest on the company and...

Operations Report: With a sixth tissue machine due to be started-up in the last...

The best laid development plans on 2018 were tested during the pandemic years. Today, continued investments have brought the goal of 125,000tpy production target into sight. TWM Senior Editor...

WEPA Lucca is now “fit for the future”

After two years of substantial restructuring, the WEPA Group has never lost its faith and drive in the Italian tissue market. Italian managing director Bernhard Gross tells TWM why now more...
Tissue World Magazine

How Maxi is surviving Greece’s economic tragedy

Bankruptcies and closures saw an end to production at five paper machines in recent years, but with Greece still seeing the tissue market grow by 2.5%, just one new installation took...
张总职业照_1

AfH is making a strong comeback in China and across Asia

People want to return to their traditional lifestyles … vacations, going to restaurants, theatres, bars, or just simply getting out, and a resurgence in commercial tissue shows it’s happening....

REBRAND AND M&A TAKES CASCADES UP TO 4TH BIGGEST PRODUCER IN NORTH AMERICA

Like all tissue companies the easing of the pulp price crisis has been warmly welcomed. Like most, the Canadian green and private label leader focussed on productivity… creating a...

Niche tissue… Independence, recycled paper, rapid response, flexibility, personalised and increasingly green products

French manufacturer Papeco director general Emmanuel Coulon explains his smart circular economy concept at his Normandy mill. Report: TWM Senior Editor Helen Morris. When I...
Marutomi, Ultra long coreless

Marutomi Group targets unique product development in drive towards 20% home market share

The goal of Marutomi Seishi Co., a tissue product manufacturer with facilities across Japan, is to reach a 20% share of the Japanese tissue market in the near future....

German consumers are eager for innovation – and are prepared to pay

Italian tissue giant Sofidel’s German sites offer a blueprint for its business strategy globally. Here, TWM meets Andreas Meyer and Domenico D’Angelo to get the latest in Europe’s...
Tissue World Magazine

Clearwater Paper consumer products division’s target: “The best private label TAD bath and towel...

A Tissue World report With a strong influence in the development of private label tissue in the western USA, TW visited the company’s north Las Vegas site to find out how its...

Quality and savings key for Queenex as energy costs rise and supply outstrips demand

Based in Abu Dhabi, Queenex Hygiene Paper Manufacturing (QHPM) is a subsidiary of Queenex Paper Products. In 2012, it started up a crescent former tissue machine that produces first-class tissue paper from the...
Tissue World Magazine

India: From shanty towns to shopping malls

By Helen Morris, Editor, Tissue World Magazine. When, not if, tissue consumption takes off among a population of 1.25bn. Top industry managers are preparing for that momentous cultural change. As the second most populous...
Tissue World Magazine

IPI aims to strengthen its reach overseas

Faced with regional jumbo roll overcapacity, the loss of energy cost leverage, traditional neighbouring markets hit by security issues, Egypt’s Interstate Paper Industries’ strategy is to find new potential growth …...
Tissue World Magazine

Berli Jucker Cellox has invested in the best technology to target growth potential

Rising numbers… in population, tourism, retail stores, personal income and a strong economic performance gives the Bangkok-based manufacturer confidence for the future. A TWM report. TWM/1 What tissue markets do you operate in in Thailand...
Green potential: The company’s environmentally-friendly products are seeing increased demand in Thailand and across Southeast Asia .

The return of a much-needed tourism boom is anticipated to bring back income –...

The anticipated rise in tissue use of three years ago has been hit by three waves of the Covid-19 pandemic. TWM interviewed Dr. Sumrit Yipyintum, Managing Director of Thailand’s...

World’s first NTT line boosts premium export drive to US

Located on the Mexican/US border, Fabrica de Papel San Francisco tells TW about expanding its export reach into the giant that lies at its shoulders and becoming the world’s first purchaser...

Focus on: south eastern USA

Atlas Paper, Cascades Rockingham, Roses Southwest Paper and Von Drehle: TW visited the southeast of America to get the latest developments from some of its key manufacturers. Plus, Fisher International highlights T&T...
Tissue World Magazine

Forward-thinking and entrepreneurial: TWM visits Sofidel’s Comceh mill in South Eastern Romania to find...

By Helen Morris, Tissue World magazine editor "Supporting the Volare brand and increasing the Regina brand’s awareness are key,” Carlo Ferrero, the Italian-born country operations manager of Sofidel’s Comceh, Calarasi-based tissue plant,...
Modernising process: the Green Bay-based company has two sites with 75,000sq ft of manufacturing and 40,000sq ft of warehouse, converting around 20,000-30,000tpy.

“US TISSUE IS GROWING AT 1-2%… WE ARE GROWING IN EXCESS OF 20% A...

The future is electronic intelligence, robots and Human–Machine Interface. At this Green Bay converter financial support is offered for schooling and several personnel are going to technical school to...

Bringing manufacturing ownership back to a region which once led the world

Northwood’s recent acquisitions in the UK’s AfH tissue market has propelled it to the number three spot in the sector. Now with its latest joint venture Northwood & Wepa acquiring the former Georgia- Pacific...
Export potential: L.C. Paper's Besalú, Girona-based site is incorporating new export destinations in South America and the Middle East.

ENVIRONMENT FIRST: “WE ARE IN AN AWAKENING IN TERMS OF RETHINKING CONSUMER TISSUE...

TWM first met Joan Vila – chief executive, L.C. Paper – at the company’s Besalú, Girona-based site in 2013. As 2019 draws to a close, we return to interview the...

Industry partnerships key to tackling challenges with sustainability and innovation the drivers

With a market share of 25% in its home country, tissue giant WEPA Group has ambitious plans to maintain the top spot. Here, WEPA Chief Operations Officer Harm Bergmann-Kramer...
Continued investments: Eczacıbaşı Consumer Products has full confidence in the potential of the Turkish tissue market

‘Changed consumer habits will bring Turkey’s per capita usage closer to that of developed...

At 6.3kg in Turkey - 26kg in the US – the figure has risen during the pandemic and will remain higher permanently, says Bilge Çiftçi, Chief Marketing Officer, Eczacıbaşı...

WEPA Group: After the pandemic hit consumer business, 2022 is the year of recovery...

WEPA’s new strategies progressing product diversity, flexible machinery, recycled paper, packaging, hybrid products, and efficient renewable energy. Bernhard Gross, Managing Director WEPA Italia, talks to TWM.