Tissue World Magazine
 

 
World News
ASIA

CHINA

APP order for three Voith machines to give it No 3 global rating

Asia Pulp & Paper Co. (APP), one of the four largest producers of tissue paper in the world, has awarded Voith Paper an order to supply three 5.6 m wide tissue machines with operating speed of 2400 m/min to be installed in China.

In approximately 15 months, one of the new machines will be running. The other two will have their start-ups some months after the first. In addition to these three new machines, which will help APP reach its goal of becoming the world leader in the production of tissue paper, Voith provided, in the late 1990s, four 5.6 m machines and operating speed of up to 2200 m/min, the speed record at the time, to APP plants in China and Indonesia.

 

 

With the new machines, Asia Pulp & Paper (APP) looks set to overtake Procter & Gamble (P&G) to become the world's fourth largest tissue producer in the next few years, according to a report in PPI Asia. In addition to the Voith machines, the company has ordered five 5.6- m-wide tissue machines from A Celli, each with a capacity of 60,000 tons/yr.

All eight machines are slated for installation at existing APP China mills or new sites in China. They will double the group's total tissue capacity there from 482,000 tons/yr to 962,000 tons/yr, says PPI Asia.

With its existing tissue capacity of 504,000 tons/yr in Indonesia, APP's total will reach 1.466 million tons/yr. As a result, it will surpass P&G's total of 1.373 million tons/yr. P&G is currently in fourth place in the global tissue rankings, according to the RISI World Tissue Capacity Report 2009.

APP will also cement its position as the leading tissue producer in Asia, with almost triple the capacity of the player in second place, Kimberly-Clark, at 495,000 tons/yr. APP's eight new PMs will represent around 10% of China's tissue capacity. The group has been keeping a low profile with its investments, as the news will send a shockwave through the country's tissue industry.

Consumption rising in China: According to the China National Household Paper Industry Association (CNHPIA), last year China's tissue capacity reached 4.4 million tons and consumption 3.9 million tons

 

 

Around 0.4 million tons of new capacity will be added to the market this year, taking the country's total to 4.8 million tons, said a spokeswoman for the association.

It predicts consumption will grow by 8- 10% this year, in line with China's strong economy. With expansions continuing apace, the spokeswoman is worried about possible overcapacity come next year.

However, the CNHPIA believes many small, integrated tissue plants will go out of business in the next few years, mainly due to increasingly stringent environmental standards and the government strengthening their enforcement. Such mills tend to use nonwood fibre, such as reed and straw, as furnish for their pulp.

Demand for such low quality tissue products is on the decline as living standards improve and the Chinese population rapidly urbanizes. Chinese consumers are becoming more concerned about the hygiene and quality of their tissue products.This item is based partly on news from RISI(www.risiinfo.com)

 

Huizhou Fook Woo mulls over tissue expansion

Huizhou Fook Woo Paper is mulling over plans to install two 20,000 ton/yr tissue paper machines at its mill in Huizhou city, Guangzhou province, China, in the next two years. The move would be part of the company's efforts to replace the existing small, old tissue machines at the facility with larger ones.

A decision is expected after a new 20,000 ton/yr tissue PM and a 110 ton/day deinked pulp (DIP) line come on stream at the plant at the end of this month. The 2.85 m wide machine, an Advantage DCT 60 model from Metso Paper, which also supplied the DIP line, will have a design speed of 1300 m/min. An identical Metso PM was already commissioned at the site in May.

 
Hengan PM9 assembly complete at A Celli
A Celli Paper is finalizing and completing the PM9 project for Hengan Group. The scope of supply of PM9 covers the stock preparation system, approach system, broke system, tissue machine, auxiliary equipment and relevant basic engineering design, erection supervision, commissioning, start up, training and babysitting.

The facility houses 22 other machines with a total capacity of 40,000 tons/yr of tissue and 30,000 tons/yr of various other grades, including newsprint, chipboard, grey-back coated duplex board and printing paper. Some of these are expected to be retired in the next two years, making room for larger units.

The plant has two DIP lines, one with a recovered paper processing capacity of 65 tons/day and the other 50 tons/day. The Huizhou mill also boasts converting equipment which processes tissue paper into finished products, such as facial and toilet tissue, napkins and towels, for sale in the domestic market and overseas.

More than 70% of the goods are exported to the US, Australia, New Zealand, Hong Kong and Singapore. In China, the firm provides private label tissue products to leading retailers such as Wal-Mart and Vanguard.

Benefiting from long-established relationships with customers and an overseas sales network, the firm has weathered the global economic storm pretty well, when many Chinese export-oriented enterprises have been badly hit by weaker demand from major developed economies.

As Chinese consumers prefer tissue products made from virgin fibre, many domestic producers do not make recycled tissue products. Huizhou Fook Woo is one of just a few such manufacturers. It is owned by Hong Kong-based recycler Fook Woo Group, which operates one of the biggest recovered paper sorting plants in Huizhou. News from RISI(www.risiinfo.com)

 


ABB web inspection system of the sort that will be made in the new factory in Shanghai, China.
 

ABB to build new factory in Shanghai

On 16 December 2009, ABB announced that it will be transferring manufacturing of its web inspection systems, WIS HDI800, to a new factory in Shanghai, China. The new Shanghai facility, already under construction, is part of a previously announced transfer of ABB’s Quality Control systems business. The Web Inspection business is currently located in Helsinki, Finland, and is part of ABB’s Process Automation Division, Pulp and Paper Business Unit. Web Inspection Systems are used by the pulp and paper industry to inspect the surface of the paper as it is being produced. Web Inspection Systems can see and report many types of defects including holes, spots and streaks. Using patented neural classifiers, ABB adds intelligence to the system by letting papermakers know exactly what type of defects are occurring thus reducing rejects, saving fiber and reducing energy consumption. ABB, through its ULMA business, has been an industry pioneer in Web Inspection Systems for 40 years.

Organizationally, ABB operates a business unit dedicated to providing automation and electrification products specifically designed for Two companies to add new tissue capacity the pulp and paper industry. This investment is a continuation of ABB’s commitment to supply leading-edge technology to its pulp and paper customers.

According to Roger Bailey, global manager of ABB’s Pulp and Paper business, the decision to merge the Web Inspection factory into the new Quality Control systems factory in Shanghai was based on ABB’s continuing strategy to align its footprint with the market demand. “Given our significant investment in a new state of the art facility to manufacture Quality Control Systems, moving the Web Inspection business is a logical conclusion of that business decision.”

 

Two companies to add new tissue capacity

China's Chongqing Longjing Paper and Zhangjiagang Huaxing Paper have both announced plans to add Kawanoe Zoki tissue machines in China. Together they plan to expand capacity by 48,000 tons/yr of tissue.

Chongqing Longjing Paper has ordered two identical tissue paper machines from Japan's Kawanoe Zoki for a greenfield mill in Fengdu county, in the southwestern municipality of Chongqing.

Zhangjiagang Huaxing Paper has unveiled plans to build a greenfield tissue mill in Tongnan county, in th the municipality of Chongqing. The firm's subsidiary Chongqing Wei Er Mei Paper will operate the new facility

At Chongqing construction work began in August, and the start-up of the two units is slated for October next year. The project cost is expected to total some ¥200 billion ($29.3 million).

The scheme is aimed at tapping into abundant bamboo resources in the area. Bleached bamboo kraft pulp is processed at several plants in Chongqing and in its bordering province of Sichuan.

The two new PMs, each with a capacity of 12,000 tons/yr, will use a mixture of bleached softwood and hardwood kraft market pulp (90%) and bleached bamboo kraft pulp (10%) as fibre sources. Each of them will have a wire width of 2.76 m and a design speed of 770 m/min.

Chongqing Longjing also plans to install converting equipment at the facility to process tissue products to be sold in the domestic market, mainly in the country's southeast.

The firm is a wholly-owned subsidiary of the Chongqing Light Industry & Textile Holding Group, a large state-owned industrial conglomerate in the region.

 

Tongnan Mill

Zhangjiagang Huaxing has unveiled plans to build a greenfield tissue mill in Tongnan county, in the municipality of Chongqing. The firm's subsidiary Chongqing Wei Er Mei Paper will operate the new facility. The move aims to capitalize on steadily growing demand for quality tissue products in the region.

The firm has also ordered two 12,000 ton/yr tissue paper machines from Japan's Kawanoe Zoki. Each will have a wire width of 2.76 m and a design speed of 770 m/min. The company aims to bring the units online before October next year at a total cost of ¥180 million ($26.4 million).

The machines will be fed with a mix of bleached softwood and hardwood kraft pulp (40%) and bleached bamboo kraft pulp (60%). Their output will be converted into an array of tissue products on site and sold in Chongqing as well as the neighboring provinces of Sichuan, Yunnan, Hunan and Hubei.

Zhangjianggang Huaxing Paper, itself a subsidiary of the Chinese equipment supplier Jiangsu Huaji Group, already has a board mill in Zhangjiagang city, Jiangsu province, which houses two recycled fluting machines with a total capacity of 280,000 tons/yr. News from RISI(www.risiinfo.com)