UNITED KINGDOM
K-C INSTALLS RANDALL’S SIMPAK
1800 COMPACTOR FOR HAND TOWEL WASTE
A Randalls Simpak 1800
static waste compactor has recently been installed at Kimberly-Clark’s
plant at Flint, where paper towels and toilet tissues are made.
The compactor processes waste from hand towel manufacture and was
installed by Paperback Recycling and Collection Ltd, a locally
based Deeside recycling specialist, which has a fiveyear contract
with Kimberly-Clark.
The Simpak 1800 replaces open-top skips, which needed to be emptied
frequently, incurring transport and labour costs and which could
litter the site with paper waste in windy conditions. The payload
of the Simpak compactor is 9 tons, double that of a skip and means
that less frequent collections are necessary, with an associated
reduction in transport costs. The compactor processes 100 tons
of paper waste each week and two compaction containers have been
provided so that there is always one available. Eight open demounted
containers were also supplied by the Skip Units Group.
GERMANY
CONTRASTS SHOW AT PTS TISSUE
SYMPOSIUM
Germany shows continued growth at both ends of the market,
while the middle ground is being squeezed, according to a paper
at the recent PTS Tissue Symposium held in Munich. Private label
continues to dominate, reaching 64% of the German market in 2007
for all tissue, the highest percentage for any product.
These were among the conclusions presented by Inga Havemann of
GfK AG Bereich Panel Services, a company specialising in consumer
research. Based on interviews with 20,000 households and 25,000
individuals, her company has established a range of data on the
industry.
In 2007 discounters such as Lidl and Aldi accounted for more
than 55% of toilet tissue sold, 47% of paper handkerchiefs and
54% of kitchen towels. In all cases the 2007 figures wre slightly
down on 2006. Drug markets, supermarkets and hypermarkets accounted
for almost all the rest, with other outlets representing an insignificant
2.4-3.1% depending on product.

In volume, total market size declined between 2004 and 2007,
though in millions of Euros it rose fractionally over the four
years. While toilet tissue volume was stable, though, that of kitchen
towel fell 2.5% and that of handkerchiefs by 0.6%.
Another form or polarisation is also noted: that between rich
and poor. According to Havemann, 26% of Germans interviewed “can
hardly afford anything”. At the other extreme 27% “can
afford almost everything”. As might be expected this has
an impact on buying patterns (see Table).
Two billion people around the world now have middle-class incomes,
turning many products, including tissue, into global consumer items.
A number of key global drivers are shaping the market, including
status lifestyle, health and wellbeing, premiumisation, sustainability
and green ethics, and the ‘expectation economy’, Euromonitor’s
Irina Barbalova told the conference.
The world picture of tissue demand and growth has changed dramatically
in recent years. Today China is the second-largest market in the
world, she said. Its consumption amounts to $4.2 billion, far behind
the $12 billion of the USA but far ahead of other highconsumption
countries such as Japan ($2.8 billion), the UK ($2.7 billion) or
Germany ($1.9 billion). Perhaps equally striking is that Mexico,
with consumption of $1.5 billion, and Brazil ($1.4 billion) are
at such high levels.
And of course the emerging markets have much higher growth rates
than the established countries. Latin America, for example, has
added $2 billion since 2001, representing an average compound growth
rate of 12%/yr for the period. Eastern Europe (>7%/yr) and the
Middle East/Africa (6%/yr) are also growing rapidly.
While the rich western European countries are seeing slow growth,
Europe can still expect significant expansion over the years ahead,
according to independent consultant Guy Goldstein. His view is
that, from a level of 7.4 million tons in 2007, the European market
can be expected to rise to 8 million tons by 2010 and to perhaps
9 million tons by 2015. This growth means 1.6 million tons of new
capacity in eight years. It will come predominantly from the regions
that are currently lagging in GDP:
One factor that will change the picture in Eastern Europe is
the development of distribution. Mom and pop shops are under great
pressure from the invasion of large supermarket chains, such as
Tesco, Carrefour, Ramstore, Migros, WalMart and others. “Soon,
the hard discounters will join the fun and proliferate like they
are doing out west.” There will also be deep changes on the
production side of the business. Big western companies, such as
SCA, K-C, G-P but also dynamic smaller groups such as Sofidel,
Metsä, Tronchetti, Wepa, will move ahead. Local companies
will have to change their ‘think small’ attitude if
they are to offer serious competition. “Small Is no longer
beautiful; efficiency is the name of the game.”
Looking ahead to 2015, Goldstein said, it is hard to guess who
will still be there but he offered a few forecasts:
- SCA will rationalize further, will complete its inroads
towards the east,
will definitely remain
the European leader
- K-C could maintain its share and consolidate
- G-P could still be around rising the waves...or broken
down in pieces
- Sofidel will move aggressively towards the 1 million
ton mark, while Mets , Tronchetti, LPC, Wepa continue to grow
slowly but surely
- The locals in the new EU countries are getting serious
about doing business
in a big way.
In addition to a number of market-oriented presentations and
a couple on management, the PTS symposium included some 15 technical
papers, covering topics from energy to formation, drying to converting,
chemicals to the environment. To know more, contact PTS in Germany:
angela.wittmann@ptspaper.de or check the web site: www.ptspaper.de.
RUSSIA
SYKTYVKAR INSTALLING TISSUE PM (News from RISI)
Syktyvkar Tissue
Group is in the final stages of installing a new Metso Paper tissue
machine and a slitter/rewinder at its facility in the republic of
Komi, Russia.
Start-up of the new equipment is scheduled for July. The new
crescent former machine, PM2, will be able to make up to 92 tons/day
of tissue in a basis weight range of 13-28 g/m2, based on 100%
virgin pulp. The mill's total tissue capacity will rise from 22,000
tons/yr to 54,000 tons/yr. Output will be sold on the Russian market.
Syktyvkar Tissue Group currently operates one machine, which
produces tissue from recovered fiber in a basis weight range of
17-33 g/m2.
SOVETSKY SWITCHES PULP OUTPUT (News from RISI)
Sovetsky Pulp & Paper
Mill has switched pulp production from sulfite to viscose at its
plant in Sovetsk, Kaliningrad, Russia. The line’s capacity
remains unchanged at 80,000 tons/yr.
The company is currently carrying out trial runs on a second-hand
tissue paper machine, PM 5, at the site. The unit, which has a
capacity of 16,000 tons/yr, is due to start commercial production
in April.
Sovetsky Pulp & Paper Mill is also set to switch the production
of PMs 3 and 4 from offset paper to fluting and testliner by the
end of next month due to poor offset paper demand. The machines’ stock
preparation line has been upgraded ready for the production change.
The two units currently manufacture 24,000 tons/yr of offset paper
in total. The new production levels following the changeover were
not revealed.
The company is also looking into boosting the site’s tissue
capacity further. The firm will either buy a new machine or install
a bigger Yankee cylinder on PM 5. A decision will be taken by the
end of the year.
ANGARA PAPER PLANS NEW MILL (News from RISI)
The Krasnoyarsk regional
authorities have confirmed plans to build a 900,000 ton/yr bleached
softwood kraft pulp (BSKP) mill in Lesosibirsk, the Yenisey region,
eastern Russia. The facility, Angara Paper Wood Chemical Plant,
will also produce 60,000 tons/yr of tissue, 220,000 tons/yr of
chemithermomechanical pulp, 320,000 tons/yr of coated boxboard,
and 320,000 tons/yr of uncoated boxboard. Angara Paper will invest
Rouble 30.7 billion ($1.3 billion) in the project. The mill is
due to start up in 2011.
Earlier this year, the Ministry of Industry and Energy of Russia
included the Angara Paper project into the list of priority investment
projects. Among other preferences, a priority status implies a
lease agreement of forest land without auction, which will enable
the mill to utilize 5 million m3/yr of wood for its pulp production.
The investor hopes to sell its pulp in China, Europe, southeastern
Asia and the USA.
The Krasnoyarsk local authorities have also announced that construction
of Boguchanskiy Pulp and Paper Mill in Yarki, the Boguchansk region,
is scheduled to start toward the end of May. The project will include
a 730,000 ton/yr BSKP mill.
The projects in Lesosibirsk and Yarki are part of the regional
development program of the Lower Angara region for 2006-2015. According
to the regional authorities, investments in building transport
infrastructure and developing the natural resources potential in
the area will reach a total of Rouble 223 billion.
HUNGARY
BARGAIN OF THE MONTH
 A
really
good deal – and a bit upmarket Left, our bargain
of the month, spotted in Tesco in Pecs, Hungary. An eight-pack
of toilet rolls on special cost just 169 Forints or 21 Forints
per roll. That’s just over $1 for eight rolls or just
13 US cents (€0.08) per roll. On the right, the premium
service: €3 for a six pack of hankies in Ferrara, Italy.
That’s almost as much per hankie as per toilet roll in
Pecs. But the hankies come with a smile – and the salesman
helps
you park
your car as well.
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SWEDEN
LPC'S SWEDISH TISSUE STARTS NEW PM
Swedish Tissue, a specialist
division of the LPC Group, has just added an innovative new paper
machine to its existing operations at the Kisa Mill. Designated
'PM3', the new machine was switched on in early March and will
supply incredibly diverse and customer tailored specialist tissue
to converters in the personal hygiene, catering and medical markets – allowing
them to increase the quality
of their own products. This innovation will expand LPC's portfolio
of pre-conversion paper for the specialist sector, which is already
one of the largest in Europe.
PM3 will work alongside the existing paper making facilities
and several rewinders at Kisa, giving Swedish Tissue the scope
to provide a wide range of papers for different applications. The
plant also boasts a state-of-the-art, full-colour printing capability
that allows Swedish Tissue to offer customers much more than just
plain white paper. Tissue produced at Kisa is distributed all over
the world to be converted into products such as baby diapers, wash
cloths, feminine hygiene & incontinence products, table napkins
and medical supplies – as well as kitchen roll and facial
tissue.
The new machine also means that Tissueflex technology will be
available from two plants within the LPC Group, giving it the capability
to manufacture very high volumes of tissue at the highest quality.
SLOVAKIA
SHP PICKS SUPPLIERS FOR DIP REBUILD
(News from RISI)
Slovakia’s
SHP Group has selected the main suppliers for an overhaul of the
deinked pulp (DIP) plant at its Harmanec mill in Slovakia.
Voith Paper will take care of the flotation and microflotation
systems, Metso will upgrade the bleaching and dispersion, while
local producer Vanex will see to the sludge dewatering. The rebuild
will kick off in August and is expected to be completed in April
2009. Metso already upgraded the DIP plant’s coarse and fine
screening equipment in 2006. The upgrade will enable SHP Group
to use low quality recovered paper to produce high quality bleached
paper.
The group also plans to invest in biological wastewater treatment
plants at its three facilities over the next couple of years. Last
year, it invested €3.2 million ($4.9 million) in one such
plant for its Harmanec mill. The turnkey project was designed and
carried out by the local company Hydrotech.
SHP Group plans to carry out a similar project at its Slavosovce
mill in the Kosice region of Slovakia this year. The group’s
Celex plant in Banja Luka, Bosnia, will be kitted out with the
necessary equipment at a later date. The Celex mill can produce
35,000 tons/yr of tissue paper on one machine, PM 2. The unit’s
output is processed on site into toilet paper, kitchen rolls, napkins
and handkerchiefs. SHP Group plans to upgrade one of the plant’s
converting lines this year. The facility houses another unit, PM
1, which is capable of manufacturing 10,000 tons/yr of crepe paper,
but is currently idle.
The Harmanec mill houses one machine, PM7, which can make 45,000
tons/yr of tissue paper, while the Slavosovce plant houses another
unit, PM8, which can produce 18,500 tons/yr of tissue paper.
METSÄ TISSUE’S ZILINA
MILL ON THE ROAD TO RECOVERY
Production
at Metsä Tissue’s Zilina mill has quickly reached
normal level after the
warehouse fire on 2 March 2008. Normal production efficiency is
seen as a prerequisite and a good starting point on the way towards
normal deliveries. The Easter period was used by several Metsä Tissue
mills to catch up on product availability. Although customer deliveries,
as such, are mainly as requested, the offered product portfolio
is still limited. The company is working strives for a full recovery
in the coming months.
“The previous month has been challenging and we still have
a lot to do. We are grateful
for our customers’ support and
understanding. All of
Metsä Tissue’s mills are supporting
the stock building in
order to normalise the
product portfolio as fast as possible.” explains
Olli- Matti Tahvanainen,
SVP, Consumer Central and Eastern European business. “Another
positive piece of news” he continues, “was the unexpected
high consumer demand
for Zilina’s major brand Tento last
month. On top of this,
we successfully launched
Metsä's Tissue’s
Lambi brand onto the
market only one week
after the fire.”
The company has wasted no time in a process to build a new warehouse.
Planning is going well and the target is to have a state-ofthe-
art warehouse ready by the end of this year. Current warehousing
is partly outsourced to an external warehouse provider.
NEW CFO
Markus Holm, has been appointed chief financial officer
with effect from 25 March 2008. He previously worked as finance
director at GlaxoSmithKline Oy. He is based in Espoo and reports
to Hannu Kottonen, CEO. He is also a member of the corporate management
team.
ITALY
FENILI MILL BACK ONLINE AFTER FINANCIAL CRISIS
Industria Cartaria
Fenili, formerly Cartiere Fenili di Guamo, has restarted production
at its tissue mill in Lucca, Italy. The company is renting the old
plant and has re-employed 27 workers, about half the number originally
employed.
The site’s two machines were both halted at the beginning
of December 2006 after Cartiere Fenili ran into financial difficulties
due to bad debt. The 18,000 ton/yr PM1 came back online on 27 February.
The plant’s other unit, the 30,000 ton/yr PM 2, is expected
to be sold.
NEW MARKETING DIRECTOR FOR LUCCHESE
On 1 April Philippe Champion
took up the position of group marketing director for the consumer
business with Cartiera Lucchese. He joined Cartiera Lucchese Group
some months ago as marketing director of Lucart France, the group
company in charge of the French and Western European markets.
Besides the new position, he will remain marketing director of
Lucart France, while the consumer marketing director for Italy and
Eastern Europe will remain Massimo Gai. His primary target is to
coordinate marketing activity in the consumer markets of all the
group companies, to better exploit all possible synergies and marketing
and productive potential.
FINLAND
NEW COLLECTIVE AGREEMENT CONCLUDED IN THE PAPER INDUSTRY
The Finnish
Forest Industries Federation and the Finnish Paper Workers' Union
have concluded a new collective agreement covering workers in the
paper industry for the period 1 June 2008 to 31 March 2010.
Wages will rise by about 4% at the annual level, the pay system
will be reformed and workers' job security will be improved in the
face of restructuring. The present collective agreement expires
at the end of May 2008.
The paper industry will adopt a new pay system that will promote
workers' multiple skills. The pay system will provide opportunities
to diversify tasks and encourage workers to continue training with
the help of incentives and personal development plans. The new pay
system will improve the availability of labour and thus support
business operations.
The new collective agreement includes cent and euro wage increases
and will raise costs by about 4% a year. The new agreement also
contains solutions that will allow plants to adopt flexible working
hour models, increase occupational wellbeing and strengthen job
security in restructuring situations.
"In my opinion the solution is a balanced whole that genuinely
takes both sides' views into consideration. The agreement also includes
numerous positive changes in workers' conditions of employment.
One important goal of the agreement is to increase real cooperation
at the national and local level. I also consider it positive that
we were able to reach an agreement in good time before the expiration
of the old agreement, without outside assistance and without confrontation," says
Mr Jouko Ahonen, the president of the Finnish Paper Workers' Union.
"Together with the Paper Workers' Union we have achieved
an important negotiation result that will support the paper industry's
ability to react to market changes in the face of restructuring
as well as the broad development of workers' skills. The new pay
system will improve future possibilities for both employers and
workers. This is a step in the right direction and provides a good
basis on which to continue development according to the principle
of continuing negotiation," says Jari Forss, senior vice president,
labour market policy at the Finnish Forest Industries Federation.
FRANCE
ESTABLISHMENT OF APEX FRANCE
Apex Group, which makes anilox and metering rolls, has opened
Apex France to cope with the demand of the market. Apex France
is headed by José'8e Moreira, who is also responsible for sales in
south-east France. Jean-Pierre Verne is appointed for sales in north-west
France, while Nathalie Duval is commercial assistant in the office
in Montboucher sur Jabron.
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