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APRILY
By Andrew Battista
The relatively high per capita consumption
of tissue products in the United States is of course well
documented, but the amazing fact is that this measure of
demand continues to grow. The rate of growth in the usage
rate (kg/person per year) seems to be edging down from
around 2% per year in the mid-1980s to just over 1% per
year more recently. But the compounded gains amount to
something quite remarkable for a market in which product
penetration has been close to 100% for years. Since 1970,
we estimate a 46% rise in volume demand per person, from
15.8 kg/person to 23.3 kg/person (including industrial
applications)in 2006. Tissue consumption growth in the
United States comes primarily through quality upgrades
and population growth – and
the latter of thes etwo drivers works against the usage
rate.
However, we live in an era in which escalating fiber
costs force tissue producers to consider downsizing product
dimensions. Ideally, we would also analyze consumer behavior
with respect to area (sheet surface area and count), not
only mass, but such data is elusive. New technology (eg
TAD, ATMOS) appears to give mills more freedom to experiment
with the
"For AfH napkins... the 15% decline over the last
dozen years is too great to ignore" |
furnish and perhaps use less fiber per square
meter of finished product. Furthermore, some high-profile
speakers at Tissue World seemed toquestion the value (ROI)
of physical product enhancements. Perhaps, then,the US
tissue market is reaching a point at which per capita consumption(kg/person/year)
may start to fall even if sheets/person/year hold steady.
We already are seeing a downward trend for specific grades.The
usage rate for the away-from-home (AfH) sector has been
trending down for years. The losses have been small – we
observe a cumulative loss of only 4% since 1995 – but
the trend is unambiguous. Still, we must take care to note
that AfH toweling usage has been flat over this period.
And although the facial grades enjoyed a 28% rise over
the last decade,consumption remains a bit short of 0.3
kg/person per year. Growing popularity of facial tissue
packs (even as advertising vehicles) should lead to even
greater gains in the future. And if anti-hand-dryer campaigns
payoff, toweling grades could get a small lift.
However,
the small growth in these AfH grades is completely overwhelmed
by losses in AfH toilet and napkin markets. Part of the
problem may be classification error. Some of the tonnage
classified as ‘consumer tissue’ by the mill
actually may show up in AfH distribution channels, such
as office supply stores. In this case, the observed 5%
drop in AfH toilet tissue usage since 1995 may be overstated.
However, to theextent that the small office markets are
growing in importance and exhibit a preference for higher-quality
tissue, producers of economy-grade AfH tissue should take
heed.
For AfH napkins, however, there can be no such definitional
vagueness. The 15% decline over the last dozen years is
too great to ignore. We surmise that the culprit, in this
case, is the rapid improvement in dispensing technology
that more efficiently rations out napkins to customers
in quick-service restaurants (QSRs). For example, SCA’s
website currently feature sits RollNap system, which purportedly
reduces napkin consumption byan average of 25%. Kimberly-Clark
Professional advertises a potential30% reduction in napkin
usage with its MegaCartridge system. Georgia-Pacific cites
independent research that shows napkin usage is reduced
by 56.6% when switching from smaller, tall-fold style and
by 30% whenswitching from larger, standard MorNap style
to EasyNap® in a QSRenvironment. The push for conservation
is understandable because, according to a 2001 study published
by QSR Magazine, napkins ranked 16th in importance of 17
criteria used by consumers to judge quick-service restaurants.
(Napkins barely topped “serves alcohol” in
importance – butwere less a concern than whether
the restaurant offered waiter service.) Per capita consumption
of AfH napkins may continue to trend down as the new dispensing
systems populate the industry, but should then stabilize.
On the other hand, in contrast to AfH grades, consumer
(or retail) tissue usage is on the rise. Although it is
tempting to make a sweeping generalization that quality
improvements are driving such gains and will continue to
do so, we must dig deeper into the data to try and draw
more meaningful conclusions.

For example, even though demand per person
continues to climb inthe face of marginal cuts to sheet
size, US mill shipments of consumer toilet tissue – on
a per capita basis – have actually been falling,
slightly,since 2001. The difference, of course, is attributable
to the growing importance of international trade. US imports
of tissue products jumped from just over 400,000 tons in
2001 to 650,000 tons in 2006. And while we did see rising
imports of converted toilet tissue from the traditional
trading partners, Canada and Mexico, we observed even greater
gains from China and Brazil – from essentially 0
to 45,000 tonnes and 11,000 tonnes, respectively, in 2006.
Although we are unable to draw any conclusions about the
product characteristics of these imports that would directly
impact the usage rate(ie do they have a lesser mass per sheet
than domestically-produced paper?), we know that the unit
value of Chinese imports (US$815/tonne in 2006) remains well
below that of the USA’s other major trading partners
(US$1496-1634/tonne). Consider as well APP’s aggressive
expansionplans, and we could see imports continue to rise
such that, even if US per capita consumption of retail toilet
tissue rises, North American mills should see per capita
shipments of retail toilet tissue continue theirdownward
trend.
"We may see strong marketing campaigns in 2008
aimed at driving towel usage still higher." |
The outlook for kitchen towels is rather
different. Despite the facts that the growing popularity
of TAD sheets allowed for the use of less fiber(mass) and
improved absorptive capabilities of TAD towels would permit
the use of fewer sheets per spill, per capita demand of
consumer towels posted a 31% gain since 1995. Unlike toilet
tissue, the gains are almost wholly attributable to paper
made in US mills, as imports have been relatively flat
(incidentally, exports of US towels have been growing quickly).
Furthermore,
given that each of the big three US manufacturers of consumer
tissue have a large TAD or UCTAD machine scheduled to begin
production before the end of the year, we may see strong
marketing campaigns in 2008 aimed at driving the usage
rate for towels even higher. However, advancing towel consumption
must not be taken for granted. In 2003, for example, the
market endured weakened consumer spendingin FMCG, which
spurred a decline in per capita demand for kitchen towels.
Therefore, depending on the state of the economy, disposable
household income, and fiber costs (refer to RISI’s
Tissue Monitor and World Pulp Monthly), some of the new
tissue capacity hitting the market in 2008 might have to
be sold on promotion for a while. Nevertheless, we forecast
ample room for the tonnage given the outlook for industry
operating rates. Generally speaking, per capita consumption
of all tissue products in theUnited States will stay well
above the usage rate in all other regionalmarkets for the
foreseeable future. Western Europe weighs in at a verydistant
second place, with 14.6 kg/person in 2006. Even if the
average annual gain in western European usage stays close
to 3% – well
above the 1% in North America – western
Europe will not catch up until 2031. In the interim, US
per capita consumption may expand even a bit faster than
that 1% rate. Losses in markets such as AfH napkins will
taper as new dispensing systems are put in place and the
potential for further reductions diminishes. It is also
worth noting that AfH napkins make uponly 7% of total tissue
volume. In the larger segments, such as retail toilet tissue,
reductions in sheet size have real, practical limits, but
consumer desires for product quality (at a good price)
do not. TW
Andrew Battista is RISI’s VP
Tissue Products and is based in company headquarters in
Bedford, Massachusetts, USA. He can be reached atabattista@risiinfo.com
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