Report on South Africa
The continent of Africa is the second largest of Fisher International’s defined
papermaking regions of the world. This region represents about 20% of the
world’s land mass and encompasses nearly 15% of the world’s population at
just over 1 Billion people. In spite of its size, Africa is under-represented
as a tissue making region producing around 2% of the world’s capacity. South
Africa, the focus of this profile, has the second largest production capacity
in Africa accounting for about one third of the region capacity. The profile
of South Africa will include information on the production capacity, machines
and relative comparisons of the participants in the region.
Both Africa and country of South Africa tissue making is biased toward relatively
narrow machines (Figure 1) with low production rates (Figure 3). Machine
technical age population (Figure 2) indicates recent investments for both
South Africa with 20% of the machines less than 5 years old and the remainder
of Africa with 40% of the machines less than 5 years old. Typical paper costs
(Figure 3) vary broadly in South Africa influenced by primarily by fiber
and labor cost differences. Paper cost in the remainder of Africa is less variable
concentrating at two levels differentiated by the use of recycle or virgin
fiber.
By-country capacity in Africa is dominated by Egypt and South Africa (Figure
5) jointly representing nearly 80% of the region capacity. The distribution
of machines (Figure 6) is somewhat less than the capacity would suggest with
Egypt and South Africa representing 63% or the operating machines. This is another
testament to the smaller size machines typical in Africa. A complete picture
can be seen by combining Technical Age and Production on a bubble chart (Figure
7) with the bubble size indicating country and number of operating machines.
Geographically, the tissue capacity is located in three general concentrations
(Figure 8) within Africa. The distribution within South Africa is less concentrated
(Figure 9) with mills dispersed widely throughout the country.
Click on charts below to view a larger version
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Figure 1 Bar chart displaying
the distribution of paper machine widths comparing South Africa with other
T&T machines in Africa.
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Figure 2 Bar chart displaying
the distribution of paper machine technical ages comparing South Africa
with other T&T machines in Africa.
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Figure 3 Bar chart displaying
the distribution of paper machine annual production
rates comparing South Africa with other T&T machines in Africa.
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Figure 4 Bar chart displaying
the distribution of paper cash cost to the reel comparing South Africa
with other T&T machines in Africa.
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Figure 5 Pareto chart of T&T
production capacity for Africa. Note that two countries stand out with
the highest production capacity: South Africa and Egypt.
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Figure 6 Pie chart displaying
the % of tissue machine dispersion by country. Note
that more than one half of the machines in Africa
are located in South Africa (34%) and Egypt (29%). .
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Figure 7 Bubble chart comparing
by-country production capacity to machine technical age with bubble size
representing the number of machines making up the country production.
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Figure 8 Map of Africa locating
paper machine producing cities. Note: Integrated (squares) and paper-only
(circles) mills are differentiated on the map.
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Figure 9 Map zoom highlighting
South Africa
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Note: Technical Age is a calculated age in number of years, which represents
the effective age of the technology on each machine. The calculation uses the
original installation data and factors the impact of rebuilds (upgrades) over
time. Rebuild impact is assessed by machine section and a consideration is given
to multiple rebuilds within the section. The calculation is rules based assuring
all machines are treated in the same way.
Credits: Fisher International, a consulting and information services firm
delivering business and market intelligence to the pulp and paper industry,
is pleased to be a regular contributor to Tissue World Magazine.
Information
contained in these graphs and charts come from the extensive pulp & paper
database and cost benchmarking tools contained in FisherSolve™. FisherSolve
is a Business Intelligence Automation System (BIAS), and serves as an innovative
platform that integrates a company’s internal information with high-quality
external data on the marketplace and competitive environment. The software
is unique in its ability to serve sales, marketing, product development and
management as a complete information management tool for customer data. FisherSolve
is just one service Fisher offers to the pulp & paper industry. www.fisheri.com