Tissue World Magazine
 

 

TECHNICAL SHOWCASE


Printemps in Lucca showcases new Perini technology


At its Printemps in Lucca open house on 27 March, immediately following the Tissue World exhibition in Nice, Fabio Perini SpA unveiled new solutions aimed at improving the entire converting and packaging process. The 300+ guests from around the world saw the new and innovative TIME800 rewinder, in-line with the Casmatic CUBE and Casmatic CMW200 brand wrappers and the Casmatic S35 bundler.

Today, line efficiency and number of logs or packs produced are consolidated goals that every machine manufacturer must keep in primary consideration. Fabio Perini SpA and KPL Packaging SpA presented a range of new technologies, covering printing, embossing and packaging solutions.

The TIME800 line attained the record speed of 80 logs per minute, which, translated into production terms and considering a line efficiency of 75%, translates into one pallet per minute. Results never before attained in converting, the company says.

"The new TIME800 line is an example of technological evolution that
conjugates innovation, efficiency and automation," Perini says. "Starting with the unwinder, passing through the printer, the embosser and rewinder, all the way up to the log saw, this new line embodies a series of innovations aimed at improving production performance, working conditions and the surrounding environment.

"Let us take as an example the unwinder model 375 with automatic transfer that does not require interrupting the production cycle, and hence guarantees continuity. New design, new stairways and new means of access facilitate web thread in total safety, strictly conforming to the latest European and US norms. And novelties also for what concerns embossing, with the model 479/D, designed according to the criteria of flexibility and versatility. The model 479 is able to run at high speeds, maintaining the quality of lamination unaltered. What characterizes this machine is the speed with which it is possible to replace the engraved sleeves, ensuring a high degree of production flexibility.

"At the heart of the line is the innovative and unique printer model I_Print 984/4. A new, superior-category machine that conjugates technology and ingeniousness. Born with the purpose of simplifying the operator's work, this model features the PCS (Positioning Control System) patented by Fabio Perini SpA, a revolutionary system that makes the new model autonomous and unique. The process is completely controlled by the operator, and absolute precision is guaranteed even at high speeds (760 m/min).

"Unique and innovative is also the approach that lies behind the
I_Print's construction: simplifying the work of the operator by allowing him or her to manage the four-colour printing process through the simple push of a button. Product change phases are performed through panel. This reduces the chances of error and makes the machine safer and more efficient, eliminating operator intervention.

"Today, overcoming present production limits is a challenge for any machine manufacturer. With the new TIME800, production speed can attain 800m/min, a sensational result that makes this machine unique in its category. The new TIME800 is capable of running at top performance and high speeds, producing up to 80 logs per minute without the use of the 'punzoncini'-type log growth control system, and up to 60 with its use.