USA
SCA STARTS UP SECOND PAPER MACHINE
SCA Tissue North America started up its new No 14 paper machine
on 19 October at its plant in Barton, Alabama. The new machine
represents a strategic investment of $145 million that together
with the Barton plant's existing paper machine will increase annual
tissue production at the facility by 70,000 tons to 180,000 tons.
"This new paper machine strengthens our strategic position
in the industry and increases our ability to better service our
customers by increasing our internal supply of tissue. This will
serve to enhance our ability to supply customers effectively and
to build on our already industry-leading fill-rate of 99.8%," said
Don Lewis, SCA Tissue president.
"The South-east region is the fastest growing in the country.
Because SCA uses a regional manufacturing approach that involves
making products in the regions where they will be shipped, the
new machine in Barton is a strategic choice for us," said
Lewis.
All products from the SCA Tissue mills are made from one hundred
percent recycled paper. With the new machine, Barton will process
an additional 100,000 tons of waste paper per year, bringing the
total annual recycled volume for SCA Tissue to 800,000 tons.
SCA Tissue is a leading manufacturer of paper napkins, tissues,
towels and wipers
used Away from Home - in commercial settings such as restaurants,
office buildings, schools and healthcare facilities. Nearly half
of the disposable napkins used in US restaurants are
POTLATCH
COMPLETES ELWOOD INVESTMENT
Elettric80 has recently
completed installation
of E80's Freeway® system
consisting of robotic
palletizers and laser
guided vehicles (LGV) at Potlatch Forest Products Corporation's
consumer products division facility in Elwood, IL, USA. The installation
was completed on time in the spring of 2008, and was managed through
E80's headquarters in Chicago.
The scope of the project consists of automating palletizing
of all production lines and transport of finished goods via LGV
to Potlatch's Midwest distribution center. Headquarted in Spokane,
Washington, Potlatch is a leading North American tissue and finished
products manufacturer with converting operations in Lewiston,
ID, Las Vegas, NV and Elwood, IL.
KLEENEX ANNOUNCES FACIAL TISSUE UPGRADE
Kimberly-Clark Corporation
has announced the North American launch of what it calls "the
next generation in facial tissue performance" through Kleenex
Facial Tissue with Lotion. This enhanced product "delivers
a dramatic improvement in softness and strength to the Kleenex
brand through a new proprietary advancement in tissue technology",
the company claims.
"Kleenex is the leading facial tissue brand because it
consistently meets or exceeds consumers' needs by delivering new
innovations to the marketplace," said Kim Underhill, president
of Kimberly-Clark's North American Family Care Business. "Our
newest facial tissue innovation combines a more soothing feeling
with the strength desired by so many consumers."
The enhanced Kleenex Facial Tissue with Lotion, a super-premium
three-ply tissue, leverages a new proprietary surface treatment
to deliver a recognizable improvement in tissue softness while
at the same time increasing tissue strength by 17% versus its
previous lotion offering.
The new tissue technology creates a demonstrable difference
in softness and strength consumers can really feel. In comparative
product testing, K-C found that a majority of consumers preferred
the enhanced Kleenex Facial Tissue with Lotion over the major
competitor's lotion tissue offering.
"We are changing the facial tissue category by offering
consumers a softer, stronger and more soothing Kleenex brand facial
tissue that delivers the next generation in product performance," said
Underhill. "Up until now product changes in the category
have typically improved strength at the expense of softness, and
vice versa. This advancement in tissue technology resolves that
issue, and will be notable in the category and only offered by
the Kleenex brand."
Kimberly-Clark is introducing this proprietary technology on
its Kleenex brand lotion product line first. Lotion facial tissues
represent the fastest growing segment of the facial tissue category,
with sales growing an average of 7%/yr over the past three years,
according to AC Nielsen US Data 05-07. The company plans to expand
the new tissue technology in other Kleenex brand product lines
in 2009.
To support the launch of the enhanced Kleenex Facial Tissue
with Lotion, the Kleenex brand team will roll out a multi-million
dollar marketing and consumer sampling campaign to enable consumers
to physically feel the softness in the product. Elements of the
campaign include the largest consumer product sampling effort
in the history of the Kleenex brand - helping provide the "ultimate
touch experience" by delivering more than 60 million samples
to consumers. In addition, the campaign will use TV advertising,
FSIs and in-store promotions.
"K-C is committed to driving sustainable growth of the
Kleenex brand by launching new product and marketing innovations
and we believe the enhanced Kleenex Facial Tissue with Lotion
will create customer and consumer excitement in the facial tissue
category," said Angela Fisher, Kleenex senior brand manager. "Our
marketing efforts are designed to engage consumers at every touch
point - in-stores, inhomes and in-market."
The enhanced Kleenex Facial Tissue for Lotion will be widely
available at retail outlets across North America beginning in
October.
SOUTHERN PAPER GROUP BUYS PERMAFLEX ROLLER
Southern Paper Group
(SPG), a leading supplier of MRO items, specialty chemicals, and
services to the pulp and paper industry, has "taken an ownership
position" in Permaflex Roller,
formerly KRC, a leading
supplier of rolls and roll covers.
Permaflex has manufacturing facilities in Canada and the USA.
SPG has five sales and service offices throughout the US. The
new structure takes advantage of the two company's facilities,
applications, engineering, sales and service resources to better
service customers in the paper, film, tissue, corrugated and converting
industries.
ATLAS PAPER NAMES GAGLIARDI EVP
Ed Gagliardi has joined Atlas
Paper Mills as executive
vice president of
sales and marketing. He has more than 30 years of experience in
the janitorial and food service industries. He recently served
as director of Colgate Palmolive's Commercial Customer Groups,
developing and implementing strategies for entering new markets
and revitalizing brands in commercial and industrial markets.
CONVERTING EXPERT TO HEAD SIGMALA US
Dave Rumson has joined UK-based
Sigmala to head up Sigmala USA with the intention of rapidly escalating
sales of the company’s
flagship product,
the SL50 knife holder, a device that does not use pneumatics or
hydraulics, just electrically powered embedded servo motors and
computer systems.
G-P LAUNCHES THREE-PLY TOILET TISSUE
For the at-home market,
Georgia-Pacific (G-P) has unveiled in stores the first three-ply
toilet paper in the USA. "This
is to compete with
Procter & Gamble's and Kimberly-Clark's
TAD machines which
have established industry benchmarks for tissue quality in ultra
softness and absorbency," RISI's director
of tissue Brad Kalil
said in a presentation at the RISI North American Forest Products
conference in Boston.
Three-ply has been in the marketplace in Canada for a few years,
including with Irving Tissue's "Royale" brand, he said. "If
G-P's launch is successful, some other mid-size US companies may
follow rather quickly. This could result in a boost for toilet
tissue consumption, measured in terms of weight." Three-ply
tissue products are made with more raw material than two-ply,
by roughly 50%, Kalil said before his presentation. He said the
G-P three-ply was now in Wal-Mart stores. Canadian demand for
tissue products is expected to grow slightly faster than US demand
through 2011, according to Kalil's report.
Four capacity additions totaling 121,000 tons are expected next
year in the USA. Wausau Paper is adding 16,000 tons/yr at its
Middletown, OH, mill; Cellynne is starting a new 39,000 ton/yr
machine at its Haines City, FL, mill; Augusta Tissue is starting
a 33,000 ton/yr PM in Augusta, GA; and Allied West Paper is starting
up its first-ever PM at a mill in Yuma, AZ.
Tissue remains the most consistently growing sector in the North
American pulp and paper industry, with demand expected to rise
1.2%/yr through 2011 – primarily from growth in consumer
home tissue and toweling paper use, Kalil said in his presentation.
At home toilet tissue and toweling products each should grow by
roughly 1.8%/yr. Awayfrom- Home tissue products should grow 0.9%/yr,
with more than 1%/yr growth in both toilet tissue and toweling.
News from RISI (www.risiinfo.com)
NORTH AMERICA
THE NORTH AMERICAN TISSUE MARKET
By Brad Kalil, Director of Tissue, RISI
The tissue market is one of the strongest growing segments in
forest products, especially in the mature markets of North America.
Over the last 10 years the North American tissue market has expanded
2.1% annually while the rest of the world has grown by 4.6% annually.
Even with worldwide tissue growth nearly double that of North
America, the United States is still the largest tissue market
in the world. The North American tissue market is comprised of
toilet tissue (45% share of North American consumption), toweling
(36%), napkins (12%), facial tissue (6%) and other uses, including
sanitary (1%).
The US remains the largest single market because of its continued
growth in per capita consumption. The US takes the worldwide lead
at close to 24 kg, followed by Canada at 22 kg. In the last 20
years US per capita consumption has increased by 5 kg, while in
the last 10 years it has risen by 2 kg. This development illustrates
that the tissue business continues to have good growth opportunities
even when the market is mature and product penetration is high.
Approximately two-thirds of US tissue consumption is in the
consumer sector, or At- Home, while the rest (32%) is in the Awayfrom-
Home (AfH) sector, including industrial converting applications.
Consumption growth has been faster in the At-Home (2.9%) than
in the AfH sector
(0.8%) in the last
10 years, further increasing the At- Home share. Usage patterns
are similar in the USA and in Canada. US per capita consumption
is higher than Canadian consumption, particularly in toweling,
while climatic factors contribute to the high facial tissue consumption
in Canada.
Consumption trends
North American tissue consumption
experienced very strong growth in 1996-2000, driven by the strong
US economy and consumer spending. At-Home consumption continued
to be rather strong thereafter, although the growth declined to
1.7% annually in 2001-2006. Growth accelerated again in 2007 to
2.2%. For the period 1997-2007, North American consumer sector
tissue growth averaged a respectable 2.9% annually.
Consumer toilet tissue and kitchen toweling, by far, accounted
for the largest volume of growth in North America in 1996-2006
(see figure). Kitchen toweling has shown the fastest relative
growth rate benefiting from new products and product modifications
by all the main players, including Procter & Gamble (P&G),
Kimberly-Clark (K-C) and Georgia- Pacific (G-P).
The At Home facial tissue segment is a stagnant market facing
increasing competition from nonwoven-based wet wipes products.
Suppliers have made efforts by increasing the supply of pocket
tissues to complement boxed facial tissue when traveling and other "to
go" applications, but these efforts have not been successful
in growing the total facial tissue consumption. At Home napkins,
another mature market, are gradually losing to kitchen toweling
as consumers switch to using lower cost and, in some cases, better
quality toweling products.
The AfH sector, on the other hand, has suffered drastically
from the consequences of 11 September: North American converted
product demand declined 2.1% in 2001 after several years of 2-3%
annual growth. The overall growth rate of the AfH sector was further
negatively influenced by the sharp decline in diaper carrier sheet
demand, as new diaper constructions no longer require a tissue
sheet, using instead a nonwoven sheet. This change took place
within a relatively short period of time. Further severe substitution
came from cleaning wipes using nonwoven and other higherperformance
materials. The AfH tissue business suffered an additional (albeit
one time) loss by the successful efforts of wholesalers and big
end-users to use just-in-time deliveries and tighten inventory
control.
Furthermore, AfH toweling growth has been cut by the ongoing
change from folded towels to roll towel dispensers. Tissue companies,
as well, have launched new series of touch-free, motion-activated
and controlleduse towel dispensers, which promote paper reduction
and discourage waste by controlling the amount of toweling dispensed
at each use. Paper-saving napkin dispensers have also been introduced
in fast-food restaurants; some outlets even moved the dispensers
behind the service counter.
Future demand drivers
- The main variables that will drive future tissue demand in
North America include:
- Expected future economic growth
- Population growth and other demographic changes
- Quality upgrading and inventiveness by companies for new product
specifications
- Dispenser developments in the AfH sector
- Substitution effects.
The North American tissue business has grown in recent years
mainly because of quality upgrading, new product launches and
modified product re-launches, in addition to innovative marketing
by the industry leaders. We expect this to continue, although
it may be increasingly difficult for companies to find further,
desirable innovations.
Overall demand for tissue products in North America is forecast
to grow at an average annual rate of 1.2% over the next three
years (2008-2010), growing nearly 93,000 tons annually. Canadian
demand is expected to grow slightly faster than US demand. Quality
upgrading will continue in the Canadian market where there is
still more upgrading potential than in the USA.
News from RISI (www.risiinfo.com)
CANADA
BUYERS' GUIDE TO FOREST PRODUCTS
The Forest Products
Association of Canada (FPAC) and PricewaterhouseCoopers (PwC)
have developed a Canadian buyer's guide for purchasers of wood
and paper-based products. It provides important guidance on what
to consider when writing procurement policies and programs that
need to be based on sustainable and socially responsible forest
practices.
The Guide provides practical advice in areas critical to ensuring
that purchasing practices contribute to the positive development
of communities and do not harm the environment. It encourages
the reader to go beyond the traditional considerations of price,
quality, service and availability, by considering all aspects
of the production process and their impact on the environment.
Such topics as climate change, traceability, certification, legality
and social desirability in the production of Canadian forest products
are covered in the guide.
"In a world where illegal logging and deforestation are
causing irreparable damage to the planet and our climate, responsible
buyers of wood and paper-based products are seeking assurances
that what they are buying comes from responsible sources - sources
that harvest legally, regenerate promptly, recycle, reduce greenhouse
gas emissions and welcome independent scrutiny. The Guide helps
them attain these assurances in the Canadian context," said
Avrim Lazar, president and CEO of FPAC.
"Decisions regarding the purchase and use of wood and paper-based
products can have far-reaching, long-term impacts," says
Bruce McIntyre, leader of the PwC Forest, Paper & Packaging
practice in Canada and co-author of the Guide. "Beyond the
immediate and obvious consequences of their purchases, consumers,
retailers, investors and communities are taking an increased interest
in how their buying decisions will affect the environment for
future generations. We want to help make those choices by providing
them with solid information on Canada's environmental credentials
when it comes to forest products."
The Buyers' Guide to Canada's Sustainable Forest Products addresses
the major considerations presented by the World Business Council
for Sustainable Development (WBCSD) and the World Resources Institute
(WRI) - these include sourcing and legality, environmental and
social aspects of production. The Guide recommends that organizations
that purchase forest products should take a complete life-cycle
approach to evaluating the sustainability attributes of these
products. A life cycle assessment helps to objectively determine
the environmental impacts of products, processes or services through
production, usage and disposal of the productsan area where Canada
in particular excels. The Buyers' Guide to Canada's Sustainable
Forest Products is available from the FPAC website at: www.fpac.ca.
LATIN AMERICA
APEX GROUP STARTS ACTIVITIES IN LATIN AMERICA
Apex Group of Companies,
a Netherlands-based
group which makes
anilox and metering rolls in the flexographic printing industry,
has started operations in Latin America. It has appointed Dercilio
Oliveira as Sales Area Manager for Apex Latin America.
BRAZIL
FACEPA OPTS FOR VOITH FOR PM REBUILD
FACEPA, a 50-year old tissue producer located in Belem, Pará -
Brazil, has chosen Voith Paper to improve the quality of its tissue
paper and at the same time increase the production of the 2.6m
wide PM4.
To achieve those goals, FACEPA has contracted Voith Paper to
rebuild the PM4 former, which was supplied by Voith in 1991. The
project includes the supply of a new headbox - the MasterJet II
T, a new crescent former replacing an old fourdrinier former,
erection and start-up services as well as all the necessary engineering
required for the project. The total investment will be approximately
$2.5 million. Start-up is scheduled for the first quarter of 2009.
After the project is implemented, FACEPA will be able to increase
PM4's speed from 950 to 1200 m/min, resulting in 27% production
capacity increase. With the possibility of further development
in mind, the company has opted for new equipment designed to achieve
speeds of up to 1400 m/min.
SEPAC STARTS UP €40 MILLION PM PROJECT
Sepac's VTM2 tissue
machine from
Voith Paper is
producing tissue
paper successfully
at the Mallet mill in Paraná,
Brazil. The machine,
which started
up in July, raises
mill capacity
to 72,000 tons/yr.
With a speed of 1600 m/min the tissue machine is producing tissue
papers with basis weights between 14-35 g/m2.
With the goal to become one of the largest manufacturers of
tissue paper in Brazil, Sepac invested heavily on the tissue machinery
project, in peripheral equipment, start-up assistance, trainings
and engineering installation.
The investment is part of a large expansion project from Sepac,
estimated at €40 million, which goes beyond the acquisition
of the new tissue machine. The total project includes the modernization
of other equipment and mill infrastructure, including thermo-electrical
supply.
Created in the 1970s, Sepac is exclusively a tissue paper producer.
It is No 5 on the Brazilian market and also sells toilet papers
and napkins in other countries of the Mercosur bloc.